Up Casting system of Cu-OF Rod

Short Description:

The Up Casting system is mainly used to produce high quality oxygen free copper rod for wire and cable industries. With some special design, it is capable to make some copper alloys for various applications or some profiles like tubes and bus bar.
The system is with characters of high quality product, low investment, easy operation, low running cost, flexible in changing production size and no pollution to environment.


Product Detail

Product Tags

Raw material

Good quality copper cathode is suggested to be the raw material for the production to ensure the high mechanical and electrical quality product.
Some percentage of recycled copper could be used too. The de-oxygen time in the furnace will be longer and that may shorter the working life of the furnace. A separte melting furnace for the copper scrap could be installed before the melting furnace to use full recycled copper.

Furnace

Bricks and sand built with melting channels, the furnace is electrically induction heated with various melting capacities. Heating power could be adjusted manually or automaticly to keep the molten copper in the controlled temperature range. The heating principle itself and optimized furnace structure design allow the max. power using and the highest efficiency.

Casting machine

The copper rod or tube is cooled and casted by the cooler. The coolers are fixed on the casting machine frame above the holding furnace. With the servomotor driving system, the casted products are pull upward through the coolers. The solid product after cooling is guided to double coilers or cut-to length machine where to have the final coils or length product.
The machine could work with two different sizes simultaneously when equip with two sets of servo driving system. It is easy to produce different sizes by changing related coolers and dies.

Up Casting system of Cu-OF Rod

Overview

Up Casting system of Cu-OF Rod (1)

Casting machine and furnace

Up Casting system of Cu-OF Rod

Charging device

Up Casting system of Cu-OF Rod (3)

Take-up machine

Up Casting system of Cu-OF Rod

Product

Up Casting system of Cu-OF Rod

On-site service

Main technical data

Annual capacity(Tons/Year)

2000

3000

4000

6000

8000

10000

12000

15000

cooler pieces

4

6

8

12

16

20

24

28

Rod Dia. in mm

8,12,17,20,25, 30 and special size demand can be customized

Power Consumption

315 to 350 kwh/ton production

Pulling

Servo motor and inverter

Charging

Manual or automatic type

Control

PLC and touch screen operation

Supply of spare parts

Up Casting system of Cu-OF Rod

Iron core

Up Casting system of Cu-OF Rod

Induction coil

Up Casting system of Cu-OF Rod

Cooling water jacket

Up Casting system of Cu-OF Rod

Fusion channel

Up Casting system of Cu-OF Rod

Shaped brick

Up Casting system of Cu-OF Rod

Light temperature-keeping brick

Up Casting system of Cu-OF Rod

Crystallizer assembly

Up Casting system of Cu-OF Rod

Inner tube of crystallizer

Up Casting system of Cu-OF Rod

Water tube of crystallizer

Up Casting system of Cu-OF Rod

Quick joint

Up Casting system of Cu-OF Rod

Graphite die

Up Casting system of Cu-OF Rod

Graphite protective case & lining

Up Casting system of Cu-OF Rod

Asbestos rubber blanket

Up Casting system of Cu-OF Rod

Nano insulation board

Up Casting system of Cu-OF Rod

Cr fiber blanket


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